THERMALSCAN High-Temperature Automated Ultrasonic Scanner (in-Service NDT Crawler)
THERMALSCAN is an innovative automated ultrasonic scanner designed specifically for high-temperature corrosion mapping and weld inspections without interrupting production (in-service). Engineered to operate on hot surfaces in refineries, petrochemical plants, power generation facilities, and pipelines, THERMALSCAN features active cooling technology to deliver reliable non-destructive testing (NDT) at temperatures up to 350°C (662°F). By eliminating the need for costly plant shutdowns, it drastically reduces operational expenses and maximizes facility uptime.
Online Catalog ↗ Not sure this is the right one? Find it in 3 questions →Active Cooling & Heat Protection: Integrated water-cooling jacket and thermal shielding for continuous corrosion mapping and UT inspection at extreme temperatures up to 350°C (662°F).
In-Service Inspection: Performs advanced NDT on active, hot assets, saving millions in potential plant shutdown costs and lost production.
Advanced 2-Axis Automation: Equipped with high-temperature resistant motors and precision encoders for highly accurate spatial mapping of scanned areas.
Multi-Technology Integration: Fully compatible with conventional UT, Phased Array (PAUT), and TOFD utilizing high-temperature specialized probes and wedges.
Modular & Heavy-Duty Crawler: Features magnetic wheels to safely navigate and clamp onto vertical walls, piping networks, and pressure vessels.
Technical Specifications:
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Maximum Surface Temperature: Up to 350°C (662°F) with continuous active cooling.
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Primary Applications: In-service piping, pressure vessels, storage tanks, and reactor vessels.
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Environmental Rating: IP65-rated rugged architecture designed to withstand harsh industrial settings.
Explore Our Other Scanner Solutions
Beyond THERMALSCAN, we offer a wide range of NDT scanners tailored to the specific requirements and budget of your industrial inspection projects. Browse our categories to choose the right equipment for your project:
Automated Scanners
Explore our brushless motorized, remote-controlled, and CNC-compatible robotic NDT crawler solutions for projects requiring the highest precision, repeatability, and speed. Ideal for large-area corrosion mapping and rapid weld inspections.
Manual Scanners
If you are looking for high flexibility, rapid deployment, and portability in confined spaces, check out our ergonomically designed manual (hand-held) scanners for pipelines, elbows, and weld seams.
Get in touch with our expert NDT engineers today to determine the most suitable scanner configuration for your projects, get a quote, or request a live demo.
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Phone: +90 (216) 235 15 31
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✉️ E-mail: info@nexsen.com
Related products
Which equipment is right for you?Pick what you need to do:
Find surface cracks / surface defectsFind internal defects (voids, inclusions, weld flaws)Measure wall thickness or corrosionMeasure hardnessIdentify or sort materials (alloy, hardness)See or measure inside pipes, engines, turbinesInspect steel wire ropesClean parts (ultrasonic cleaning)Find calibration or reference blocks
Start the Product Finder →CONTACT
Tell us about your inspection needs — we will choose the right solution together.
Cumhuriyet Mah. Demokrasi Cad. No: 60/B
Çekmeköy / İstanbul +90 216 235 15 31 info@nexsen.com.tr Message us on WhatsApp →
Çekmeköy / İstanbul +90 216 235 15 31 info@nexsen.com.tr Message us on WhatsApp →